Robotics and automation are increasingly present in Quebec's industrial landscape. In search of solutions to productivity problems and labor shortages, many companies are turning to robots and automation systems. However, there is a popular myth that robotization is only suitable for large production lines where repetitive, redundant tasks are the standard.
In this article, we'll explore how it's possible to robotize small production volumes and maximize productivity, even in environments characterized by variability, product, configuration and process changes.
Variability is a common feature of Quebec production lines. Frequent changes in products, configurations and processes make robotization more complex. However, it is crucial to note that this variability is manageable. By setting parameters for production line variables, robots can be adapted to these changes. For example, in the window and door industry, each window may be unique, but geometries are often similar. By using parameters, the robot can easily adapt to these variations.
Industrial vision is a valuable tool for making robots more flexible. It involves the use of 2D or 3D cameras to locate, inspect and identify products on the production line. Working in a semi-structured environment is essential, and it is advisable to consult machine vision experts to validate the application. When vision is correctly implemented, it considerably improves the performance of the robotic cell.
Conventional industrial robotics, with robots capable of repeating identical tasks, is well suited to high-volume applications. However, collaborative robotics, where robots work alongside workers, offers valuable flexibility. Collaborative robots are able to adapt to changes and interact safely with human personnel.
In conclusion, it is undeniable that robotics and automation can be successfully implemented in small production volumes characterized by variability. Using approaches such as parameterization and industrial vision, Quebec companies can maximize productivity while remaining flexible and responsive to market changes.
It's essential to turn to robotics experts to implement solutions tailored to each situation. If you're looking to solve your production line challenges, don't hesitate to contact our experts to explore the possibilities of robotics in your business.
Photo: Photo: Courtesy of ABB Canada