---
title: Custom Robotic Cell with 3D Vision - Revtech Systems
description: "Automate the cutting of complex metal parts with our robotic plasma cutting cell.\n3D vision, intelligent part alignment, high precision."
image: https://revtechsys.com/hubfs/decoupe-plasma-robot-revtech-1.jpg
---

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 Application

# Robotic Plasma Cutting

![robot decoupe plasma](https://revtechsys.com/hubfs/decoupe-plasma-robot-revtech.jpg "robot decoupe plasma")

## Precision, Consistency, and Productivity

In manufacturing environments where every millimeter matters, robotic plasma cutting provides a reliable alternative to manual or semi-automated processes.

Revtech Systèmes designs and integrates custom robotic plasma cutting cells engineered to meet high production demands, safety requirements, and strict repeatability standards.

[Book A Demo](https://revtechsys.com/meetings/alex-pare/meeting-avec-ventes?hsLang=en)

## Key Benefits

**Precision and Consistency**  
Clean, accurate cuts with minimal secondary finishing, even on complex geometries or thick metal parts.

**Reduced Operating Costs**  
Lower scrap rates, reduced direct labor, and less downtime. Optimized cutting processes improve overall productivity.

**Format Flexibility**  
Seamless integration with existing conveyors, fixtures, or cutting tables. Fast programming for multiple part formats and materials.

**Safety and Ergonomics**  
Robotic automation removes operators from exposure to heat, fumes, and metal debris.

**Industry 4.0 Interoperability**  
Compatible with vision systems and ERP platforms to enable traceability, real-time adjustments, and dynamic production prioritization.

![robot pour decoupe au plasma sur ligne de production robotique](https://revtechsys.com/hubfs/robotique-decoupe-plasma.jpg "robot pour decoupe au plasma sur ligne de production robotique")

 Case Study – Customer

## Structural Steel Manufacturer

**Initial Challenge**  
The existing equipment was considered unreliable, required frequent manual intervention, and significantly slowed production. Operators had to manually align, center, and program cutting and grinding paths. The complete cycle (scan, cut, grind) exceeded 75 minutes for just four parts.

**Technical Constraints**

- Parts weighing up to 6,000 lb
- Multiple metal types
- Thicknesses up to 3 inches
- Tight cutting tolerances: ±1/16" on final diameter

**Revtech Solution**  
Revtech delivered a fully automated robotic cell combining two ABB IRB 6700 robots, a high-definition plasma power source capable of cutting up to 3-inch-thick material, a robotic grinding station, and a motorized rotary table designed to handle up to four parts simultaneously.

The integration of a 3D vision system with an intelligent part-alignment algorithm enables accurate detection of each part’s actual orientation. Cutting paths are then automatically generated directly from point cloud data, eliminating manual programming and ensuring consistent results.

 

![robot ABB decoupe plasma](https://revtechsys.com/hubfs/decoupe-robot-plasma.jpg "robot ABB decoupe plasma")

## Estimated Return on Investment: < 18 months

**Flexibility Gains:** Improved adaptability to irregular parts and easier management of batch variability.

[Contact an expert for your project](https://revtechsys.com/demarrez-votre-projet?hsLang=en)

 FAQs

## Frequently Asked Questions

##### [QUESTION What is the cost of a robotic plasma cutting project?](https://revtechsys.com/en/cellule-decoupe-plasma-robot#collapse1-dnd_area-module-6)

Project costs vary depending on the level of automation and the equipment involved. Our turnkey solutions typically deliver a return on investment within 12 to 18 months.

##### [QUESTION Can the robot automatically detect the position of the parts to be cut?](https://revtechsys.com/en/cellule-decoupe-plasma-robot#collapse2-dnd_area-module-6)

Yes. We integrate 2D/3D vision systems or laser sensors to accurately locate parts without manual recalibration.

[![logo Revtech](https://revtechsys.com/hs-fs/hubfs/LOGO_RevtechSystemes_PANTONE_EN-(2).png?width=150&height=116&name=LOGO_RevtechSystemes_PANTONE_EN-(2).png "logo Revtech")](https://revtechsys.com/en/?hsLang=en)

Revtech is a robotics, automation, and machine vision company specializing in advanced solutions to optimize manufacturing performance. With expertise in integrating industrial robots, collaborative robots (cobots), and mobile robots, Revtech also develops machine vision systems to enhance precision, productivity, and quality. As the first robotic integrator certified as an ABB Service Value Provider in Canada, Revtech is also the exclusive Canadian partner for Motofil robotic welding solutions.

1500, 3e Avenue du Parc-Industriel   
Sainte-Marie, Québec, G6E 3T9   
(418) 446-1413

  
**Opening Hours**  
Monday - Thursday : 8:00 - 16:30   
Friday : 8:00 - 12:00

 

[Book A Demo](https://revtechsys.com/meetings/alex-pare/meeting-avec-ventes?hsLang=fr-ca)

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