Robotic Plasma Cutting
Precision, Consistency, and Productivity
In manufacturing environments where every millimeter matters, robotic plasma cutting provides a reliable alternative to manual or semi-automated processes.
Revtech Systèmes designs and integrates custom robotic plasma cutting cells engineered to meet high production demands, safety requirements, and strict repeatability standards.
Key Benefits
Precision and Consistency
Clean, accurate cuts with minimal secondary finishing, even on complex geometries or thick metal parts.
Reduced Operating Costs
Lower scrap rates, reduced direct labor, and less downtime. Optimized cutting processes improve overall productivity.
Format Flexibility
Seamless integration with existing conveyors, fixtures, or cutting tables. Fast programming for multiple part formats and materials.
Safety and Ergonomics
Robotic automation removes operators from exposure to heat, fumes, and metal debris.
Industry 4.0 Interoperability
Compatible with vision systems and ERP platforms to enable traceability, real-time adjustments, and dynamic production prioritization.
Structural Steel Manufacturer
Initial Challenge
The existing equipment was considered unreliable, required frequent manual intervention, and significantly slowed production. Operators had to manually align, center, and program cutting and grinding paths. The complete cycle (scan, cut, grind) exceeded 75 minutes for just four parts.
Technical Constraints
- Parts weighing up to 6,000 lb
- Multiple metal types
- Thicknesses up to 3 inches
- Tight cutting tolerances: ±1/16" on final diameter
Revtech Solution
Revtech delivered a fully automated robotic cell combining two ABB IRB 6700 robots, a high-definition plasma power source capable of cutting up to 3-inch-thick material, a robotic grinding station, and a motorized rotary table designed to handle up to four parts simultaneously.
The integration of a 3D vision system with an intelligent part-alignment algorithm enables accurate detection of each part’s actual orientation. Cutting paths are then automatically generated directly from point cloud data, eliminating manual programming and ensuring consistent results.
Estimated Return on Investment: < 18 months
Flexibility Gains: Improved adaptability to irregular parts and easier management of batch variability.
Frequently Asked Questions
Project costs vary depending on the level of automation and the equipment involved. Our turnkey solutions typically deliver a return on investment within 12 to 18 months.
Yes. We integrate 2D/3D vision systems or laser sensors to accurately locate parts without manual recalibration.